Crane Fruehauf 30,000 L Stainless Steel

Crane Fruehauf 30,000 L Stainless Steel

by

Crane Fruehauf 30,000 L Stainless Steel The Crane Fruehauf 30,000 L Stainless Steel tank is a large-capacity, high-quality storage solution designed for industrial applications. Here are some key details about this type of tank:

Crane Fruehauf 30,000 L Stainless Steel

Key Features:

  • Capacity: 30,000 liters (approx. 7,925 gallons)
  • Material: Stainless steel (typically 304 or 316 grade for corrosion resistance)
  • Design: Cylindrical, often with domed or dished ends for structural integrity
  • Applications:
    • Chemical storage (acids, solvents, food-grade liquids)
    • Pharmaceutical processing
    • Food & beverage industry
    • Water/wastewater treatment

Fuel/oil storage

  • Possible Specifications:
    • Pressure Rating: Atmospheric or pressurized (depending on model)
    • Insulation Options: Available for temperature-sensitive contents
    • Compliance: Meets industry standards (ASME, FDA, EPA if applicable)
  • Accessories:
    • Manways, vents, agitators (if mixing is required)
    • Level indicators, heating/cooling jackets

Manufacturer Background:

  • Crane Fruehauf is a well-known manufacturer of industrial tanks and trailers, specializing in high-quality stainless steel and aluminum containers.
  • They produce both stationary and mobile (trailer-mounted) tanks for various industries.

Common Uses:

  • Transporting or storing bulk liquids (e.g., milk, chemicals, fuels)
  • Process tanks in manufacturing

1. Technical Specifications

  • Material Grades:
    • AISI 304 (1.4301): Standard for food, water, and mild chemicals.
    • AISI 316 (1.4401): Superior corrosion resistance (ideal for chlorides, acids, or marine environments).
    • Optional 316L for welded structures to prevent carbide precipitation.
  • Construction:
    • Shell Thickness: Typically 3–6 mm (varies with pressure/load requirements).
    • Welding: TIG or MIG, often with internal polishing (Ra ≤ 0.8 µm for sanitary applications).
  • Pressure Rating:
    • Atmospheric: Open-vented for non-pressurized storage.
    • Pressurized: Up to 3–5 bar (custom designs available).
  • Insulation:
    • Options: Mineral wool, PIR foam, or vacuum panels for cryogenic use.
    • Jacketing: Stainless steel or aluminum cladding.
  • Fittings & Accessories:
    • Heating/Cooling: Electric, steam, or glycol jacketing.
    • Sensors: Temperature, pressure, and level (e.g., radar, ultrasonic).

Technical Specifications

2. Design Standards & Certifications

  • Compliance:
    • ASME BPVC Section VIII (for pressurized vessels).
    • FDA/EC 1935 (food-grade applications).
    • PED 2014/68/EU (European pressure equipment directive).
    • ADR/RID (if used for hazardous material transport).
  • Testing:
    • Hydrostatic/pneumatic pressure tests.
    • Leak testing (helium or dye penetrant).
    • Surface passivation (for corrosion resistance).

3. Applications

  • Chemical Industry: Storage of acids (e.g., sulfuric, nitric), solvents, or liquid fertilizers.
  • Food & Beverage: Bulk wine, dairy, edible oils, or syrups (sanitary design with CIP systems).
  • Pharma/Biotech: High-purity tanks with electropolished interiors.
  • Energy: Ad Blue (DEF), biodiesel, or liquid petroleum byproducts.

4. Crane Fruehauf-Specific Details

  • Mobility Options:
  • Trailer-Mounted: DOT-approved for road transport (with tandem axles, ABS brakes).
  • Skid-Mounted: For stationary plant use.
  • Customization:
  • Explosion-proof designs (ATEX/IECEx for hazardous zones).
  • Lined tanks (e.g., PTFE for aggressive chemicals).

5. Procurement Considerations

  • Lead Time: 12–20 weeks (custom builds).
  • Pricing: ~50,000–150,000+ (varies with material, accessories, and compliance).
  • Suppliers:
    • Direct from Crane Fruehauf (now part of Crane Co. or successor companies).
    • Specialized tank manufacturers (e.g., Poly Processing, Snyder Industries).

6. Maintenance & Lifespan

  • Cleaning: Regular CIP (Clean-in-Place) for food/pharma use.
  • Inspection: Annual checks for pitting, weld integrity, and seal degradation.
  • Lifespan: 20–30 years (with proper maintenance).

1. Engineering & Fabrication Details

Material Science

  • Stainless Steel Grades:
    • 316/316L: Added 2–3% Mo for chloride/sulfuric acid resistance.
    • Duplex 2205: For high-strength, corrosive environments (e.g., offshore).
  • Surface Finish:
    • 2B Mill Finish: Standard (Ra 0.3–0.5 µm).
    • Electropolished (Ra ≤ 0.2 µm): For ultra-sanitary (FDA/SMS 1145).
  • Welding Standards:
    • PWHT (Post-Weld Heat Treatment) if thickness >10mm.
    • Pressure & Vacuum Systems
  • Design Options:
    • Atmospheric: Venting via breather valves (0.5–1.5 QZ/in²).
    • Pressure Vessel: Up to 10 bar (with ASME U stamp).
    • Vacuum Jacketed: For cryogenic (e.g., LNG at -162°C).

Stainless Steel Grades

2. Compliance & Certifications

  • Global Standards
    • EU: PED 2014/68/EU (Category IV for hazardous fluids).
    • ADR/RID: For transport of dangerous goods (Chapters 6.8/6.9).
    • China: GB150 (equivalent to ASME).
  • Industry-Specific
    • 3-A Sanitary: For dairy/pharma (Symbol 09-17).
    • EHEDG: Hygienic design for food processing.
    • ATEX Directive 2014/34/EU: Zone 0/1 explosion protection.

3. Advanced Applications

  • Chemical Processing
    • Lined Tanks:
    • PTFE (Teflon): For hydrofluoric acid.
    • Rubber (e.g., EPDM): For abrasive slurries.
  • Agitation Systems:
    • Top-Entry Mixers: 5–15 kW motors, 50–200 rpm (for viscosity up to 50,000 CP).
  • Energy Sector
    • Ad Blue (DEF) Tanks:
    • Heating to 25°C (prevent crystallization).
    • ISO 22241-1 compliant materials.

4. Procurement & Logistics

  • Supplier Landscape
    • OEMs:
    • Crane Fruehauf (legacy designs; now part of Crane CHEM Pharma).
  • Competitors:
    • Snyder Industries (sanitary tanks).
    • Permian Tank (API 650 for oil/gas).
  • Cost Drivers
    • Raw Material: 316L costs ~ 3,500/ton(vs.304at2,800/ton).
  • Custom Features:
    • Insulation: Adds 10,000–30,000.
    • Agitator: 15,000–50,000 (depending on torque).
  • Lead Time
    • Standard: 14–18 weeks.
    • Expedited: 8–10 weeks (+20–30% cost premium).

5. Operational Best Practices

  • Cleaning & Maintenance
    • CIP Systems:
    • 4-Step Process: Pre-rinse → Na OH wash → Acid neutralization → Final rinse.
    • Flow Rate: 50–100 m³/h (for 30kL tank).
  • Inspection:
    • UT Thickness Testing: Annual for corrosion mapping.
    • DPT/LPT: For weld crack detection.
  • Failure Modes
    • Stress Corrosion Cracking (SCC): In chloride environments (>50°C).
    • Crevice Corrosion: At gasket/seal interfaces.

6. Case Study: Pharma Grade 30kL Tank

  • Specs:
    • Material: 316L, electropolished (Ra 0.1 µm).
    • Pressure: 0.5 bar overpressure / 0.3 bar vacuum.
    • Accessories: Tri-Clamp fittings, PTFE diaphragm valves.
  • Validation:
    • IQ/OQ/PQ Protocols: Per GMP Annex 15.
    • SIP (Steam-in-Place): 121°C for 30 mins.
  • Next Steps
    • Request For Quote (RFQ) Template: Need material certs (MTRs), hydrotest reports, and P&ID.
    • Engineering Review: Finite Element Analysis (FEA) for seismic zones.

1. Metallurgical Deep Dive

  • Crane Fruehauf 30,000 L Stainless Steel Grain Structure & Corrosion Mechanisms
  • ASTM A240 Compliance:
    • Ferrite content <0.5% (prevent σ-phase embrittlement at 600-900°C)
    • Delta ferrite mapping per WRC-1992 diagram for weld zones
  • Intergranular Corrosion Protection:
    • Solution annealing at 1050°C + water quench (for 316L)
    • ASTM A262 Practice E (Streicher test) for sensitization resistance

Grain Structure & Corrosion Mechanism

2. Computational Engineering Analysis

  • Finite Element Modeling (FEM)
  • Load Cases:
    • Hydrostatic + seismic (ASCE 7-22, Zone 4 with Sₛ=1.5g)
    • Wind loading (140 mph per ASCE 7-16 Chapter 29)
  • Stress Concentrations:
    • Nozzle junctions analyzed per WRC 107/537
    • Fatigue analysis for 100,000 cycles (DNV GL RP-C203)
    • Computational Fluid Dynamics (CFD)
  • Mixing Efficiency:
    • Power number (Nₚ) calculation for Rushton turbine:
    • Where ρ=fluid density, N=impeller speed, D=impeller diameter
    • Vortex formation analysis at 30-70% fill levels

3. Precision Fabrication Protocols

  • Welding Procedure Specifications (WPS)
  • GTAW Parameters:
    • Root pass: 90-110A, 9-12V, Argon purge (O₂ < 50 ppm)
    • Filler ER316L: 2.4mm diameter, 12-15 cm/min travel speed
  • Post-Weld Treatments:
    • Pickling paste (HNO₃/HF mix) for heat tint removal
    • Electropolishing at 20A/dm² for 20 minutes

4. Advanced Process Integration

  • Jacket Design Options:
    • Dimple jacket (ΔP ~1.5 bar at 50 m³/h flow)
    • Half-pipe coil (for 10 bar steam service)
  • Mass Flow Instrumentation
    • Coriolis Flow Meters:
    • Accuracy: ±0.1% of reading
    • Materials: Hastelloy C276 wetted parts
  • Pressure drop: 0.3 bar at 30 m³/h

7. Cutting-Edge Innovations

  • Smart Tank Technologies
  • LLOT Sensors:
    • Wall thickness monitoring via ultrasonic transducers (1mm resolution)
    • Hydrogen permeation sensors for SCC prediction
  • Digital Twin Integration:
    • Real-time CFD coupling with SCADA systems
    • Predictive maintenance using vibration spectra analysis
  • Sustainable Solutions
    • PVD Coatings:
    • CRN deposition (5µm) for abrasive slurries
    • 10X wear resistance vs. bare 316L
  • Recycling Value:
    • Scrap value @ 1.2/kg(304)to1.8/kg (316L)

Actionable Intelligence Package

  • Specification Checklist (87-item PDF available)
  • Vendor Evaluation Matrix (Weighted criteria scoring)
  • Tank Inspection App (Custom Android/iOS checklist)

Get article on pdf file…. Click now

………..Crane Fruehauf 30,000 L Stainless Steel………..

Leave a Comment